Excellent replacement part from Nissens.
Designed, manufactured, and tested to ensure optimum performance, long, trouble-free operation, and thus reliable system performance.
Nissens Intercooler
ENGINE
EFFICIENCY
HEAT EXCHANGER BOOSTING AIR-CHARGED ENGINES
Recent Line Extension
Water-cooled Charge Air Cooler (WCAC)
Range for the
New Energy
Vehicles
All Vehicle
Segments
LEARN THE DIFFERENCE
THE DIFFERENCE
PROVEN, RELIABLE
LONG LIFE-SPAN
DESIGNED & TESTED
FOR EXCELLENT THERMAL
PERFORMANCE
EASY HANDLING,
EXCELLENT PROTECTION
PACKAGING
EASY INSTALLATION
WITH FIRST FIT
ONE-STOP SHOPPING
FULL COMPATIBILITY
WITH THE VEHICLE
MECHANICAL & THERMAL STRESS RESISTANCE
THERMAL STRESS RESISTANCE
EXCELLENT COOLING PERFORMANCE
OPTIMIZED DESIGN
PERFECT FINISH
Plastic tanks are designed with specially reinforced inner crossbars and specially strengthened inlets and outlets to protect the tank against stress caused by high temperatures and mechanical tensions.
Reinforced with at least 30-35% fiberglass. No recycled plastics are used in the mixture. All Nissens’ truck intercoolers are custom-welded, ensuring an exceptionally strong and durable welding seam.
The part has been designed, manufactured, and tested to our premium quality standard.
It includes a comprehensive test series, design, and material improvements, ensuring
optimal performance and a long, trouble-free operation.
INTERCOOLERS: POSSIBLE DESIGNS
Possible Designs
Full aluminum construction
Possible Designs
Plastic tanks, aluminum core
Possible Designs
Water-cooled charge-air cooler
Possible Designs
All Nissens’ truck intercoolers are custom-welded, ensuring an exceptionally strong and durable welding seam.
COMPONENT FUNDAMENTALS
ROLE & OPERATION
The intercooler significantly improves the combustion process in turbo-charged systems, thus increasing the engine power effect.
The main role of the intercooler is to reduce the temperature of the hot air compressed by the turbocharger, before it reaches the engine’s combustion chamber. This has a significant impact on the charge effect, as the cooled air has a much higher density in terms of air molecules per cubic centimeter. This increases the volume of intake air, resulting in a far better engine output.
IMPORTANT TO KNOW
- A malfunctioning intercooler causes an engine efficiency drop and can lead to serious damage of the turbocharger, exhaust filters (DPF/FAP) or the entire engine.
- Pay attention to symptoms of a defective or leaking intercooler, such as noticeable drop of engine power, increased fuel consumption or unnatural smoke from the exhaust system.
- Intercoolers must always be replaced after the vehicle’s turbocharger has failed and whenever a new turbo is installed. Carbonized oil and metal chips from the damaged turbo may clog the intercooler channels, causing the newly installed turbo to fail.
LINE EXTENSION: WATER-COOLED CHARGE AIR COOLERS
Line Extension Water-cooled Charge Air Cooler (WCAC)
The WCAC is an air-to-liquid heat exchanger designed to cool the charged engine’s intake air after it has passed through a turbocharger but before it enters the engine.
It is commonly used for modern, high-performance, and downsized engines that must meet strict requirements for improved fuel economy and reduced emissions.
FILES & LINKS
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